“They spent two mornings on the mezzanine pack line before touching any chart. The queue depth definition alone stopped our weekly argument.”Mei Ling, Fulfilment lead — Kwai Chung multi-channel site
System Nestpoint
Pick lines, pack benches, and the numbers that keep them honest.
We study warehouse productivity on the floor — travel paths, wave timing, and pack queues — then commission dashboards your supervisors will actually open at shift change.
Flagship engagement
Pick-pack throughput assessment
Timed observation across your aisles and pack stations so bottlenecks are visible before you change labour plans or slotting.
We clock representative orders from release to seal, sketch travel intensity, and lock metric definitions ready for a warehouse productivity dashboard. No generic scorecards — just the pick-pack facts your Hong Kong site needs next.
Related work
Engagements that sit beside the assessment
- Productivity dashboard commission Supervisor views for pick rates, pack queues, and exception heat.
- Aisle travel & slotting review Walk-metre mapping and test plans for fast-mover placement.
- Shift handover reporting setup A shared five-field pack so night and day leads stop reinventing status.
From the floor
What clients notice after we leave
“The travel sketches showed our ‘healthy’ pick rate was masking an extra hundred metres on fashion SKUs. Slotting tests were small, but overtime dropped the following month.”David Chow, Operations manager — apparel DC
“Handover still runs long when the dock is chaotic — that part is on us — but at least both shifts finally cite the same open-exception list.”Priya Nair, Night supervisor — cold-chain annex
Field notes
Recent writing on pick-pack practice
Reading pack-station queues without drowning in charts
Three signals that matter before the shift view turns red.
Why empty travel hides in “good” pick rates
Walk metres can climb while units per hour look fine.
What to prepare before a Hong Kong floor study
Badges, anonymised samples, and a quiet debrief corner.
Tell us about your aisles and pack benches
Share zone layout and shift pattern — we will propose a floor window and fee outline within one business day.
Plan a visit