Pick-Pack Throughput Assessment

What we examine

We walk the pick lines with your supervisors, clock representative orders from release to seal, and note where carts idle, where labels reprint, and where pack stations wait on upstream waves. The aim is a shared picture of throughput — not a software pitch.

How the engagement runs

1. Scope call — confirm zones, SKU mix, shift pattern, and which order types matter most.
2. Floor days — observe peak and off-peak windows; interview pickers and packers without interrupting targets.
3. Metric lock — agree which measures feed a warehouse productivity dashboard (units per labour hour, travel metres per line, pack cycle time, rework rate).
4. Findings brief — a plain-language report with diagrams of the observed paths and a short list of experiments worth running next.

Preparation from your side

Provide a floor plan if you have one, a week of order-volume samples (anonymised), and access badges for the agreed zones. We do not need production system passwords.

Next step

Enquire about a floor window or read how a floor study is sequenced.